It‘s a “Sprint” to the finish
Extremely smooth surfaces
in just seconds
Depending on the burnishing task various numbers of hardened rollers are arranged in a cage. The machining times are kept short by using several rollers simultaneously. During roller burnishing with multi-roller tools, a roll-off process with kinematics similar to those of a planetary gear results. A taper supports the rollers and provides the contact force for forming the material. The rolling diameter is adjusted by axial shifting of the taper relative to the roller. Therefore multi-roller burnishing tools are particularly suitable for small and filigree workpieces.
Baublies multi-roller burnishing tools are available as standard tools for an extremely broad range of interior and exterior applications. We also develop individual solutions for your special application.
Advantages
- Workpiece is not subjected to lateral forces
- Reduced machining times
- Harder surface layers
- Increase in fatigue strength
- Greater contact area due to plateau formation
- Higher surface resistance to wear and corrosion
- Increase in material fatigue limits
- Reduced sliding friction coefficients, constant dimensions and high fitting accuracy
- Environmental sustainability (as no grinding dust is produced)
- Suitable for use on all standard machine tools
MULTI-ROLLER BURNISHING TOOL
for internal machining
Assembly of an internal roller-burnishing tool:
A taper supports the rollers in a cage and provides the contact force for forming the material. The rolling diameter is adjusted by axial shifting of the taper relative to the roller.
TIP:
When setting up a tool, the revolution speed can be considerably reduced, however the feed rate per revolution is not to be decreased. When conducting roller burnishing under unfavorable conditions, e.g. when using high-strength materials with insufficient lubrication or very deep holes, it is advisable to reduce the revolution speed.
Advantages
- Simple to use
- Compact design available for machines with limited tool space
- Can be adapted to all materials by means of four spring elements (included in delivery)
- Diamond radii from 0.4–5 mm available
- Diamond indexed for multiple machining
- Highest surface quality and hardening
- Universally applicable
- Ideal for contour machining
- For hard machining and thin-walled workpieces
- Tolerance compensation through spring-loaded design
- Changeable diamond insert
- Re-grinding of the diamond is possible
- Cost-effective/low investment
MULTI-ROLLER BURNISHING TOOL
for external machining
Assembly of an external roller-burnishing tool:
A taper supports the rollers in a cage and provides the contact force for forming the material. The rolling diameter is adjusted by axial shifting
of the taper relative to the roller.
TIP:
When setting up a tool, the revolution speed can be considerably reduced, however the feed rate per revolution is not to be decreased. When conducting roller burnishing under unfavorable conditions, e.g. when using high-strength materials with insufficient lubrication or very deep holes, it is advisable to reduce the revolution speed.
Advantages
- Workpiece is not subjected to lateral forces
- Reduced machining times
- Harder surface layers
- Increase in fatigue strength
- Greater contact area due to plateau formation
- Higher surface resistance to wear and corrosion
- Increase in material fatigue limits
- Reduced sliding friction coefficients, constant dimensions and high fitting accuracy
- Environmental sustainability (as no grinding dust is produced)
- Suitable for use on all standard machine tools
Internal roller burnishing tool PICCOLINO
for blind hole and through hole
PICCOLINO internal roller burnishing tools are a particularly compact design for use on machines with limited working space, such as multi-spindle and Swiss-Type lathes or rotary transfer machines.
Advantages
- Very short machining time
- Surface finishes of the highest quality
- High productivity
- Fast return of invest
- Easy to maintain
- Slim design
- Usable on all common machines
WERKZEUG 4
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Vorteile
- Einfache Handhabung
- Kompakte Ausführung für Maschinen mit eingeschränktem Werkzeugraum verfügbar
- Mittels vier Federelementen an alle Werkstoffe adaptierbar (im Lieferumfang enthalten)
- Glättdiamantradien von 0,4 – 5 mm verfügbar
- Glättdiamant indexiert für Mehrfachbearbeitung
- Höchste Oberflächengüte und Verfestigung
- Ideal für Konturbearbeitung
- Für Hartbearbeitung und dünnwandige Werkstücke
- Toleranzausgleich durch Federung
- Austauschbarer Diamantträger
- Der Glättdiamant kann nachgeschliffen werden